Effective flotation of weathered coal using frother blend

Froth flotation of weathered coal is a challenging task in a conventional flotation cell using commonly used collector and frother. Generally weathered coal shows the erratic flotation behaviour due to the surface oxidation as it makes the coal surface hydrophilic. When the surface gets oxidized, surface modifier is employed to float the clean coal. Frothers play significant role in stabilizing the mineralized bubble. It reduces the bubble size by reducing the interfacial tension at the air water interface. During this investigation, the flotation was carried out with two types of frothers namely; methyl isobutyl carbinol (MIBC), a weak frother and a strong polyglycol type. The Factorial design matrix was used for carrying out the experiments with the different ratio of frother blend, collector and promoter dosage. The high concentration of MIBC is found to be not effective for recovering the significant amount of carbon value as it causes less reduction of the interfacial tension at the air-water interface. The presence of a correct dosage of strong frother with weak one dramatically improves the flotation behaviour as it stabilizes the air-water interface and also reduces the consumption of the frothers.