Single reagent for coal flotation

Abstract

Froth flotation is widely used for the beneficiation of fine coal and collectors are important for the effective separation in flotation. Conventionally, diesel in combination with a commercial frother is used in most of the coal washeries. With the escalating costs of petroleum products and their negative impact on environment, attempts were made to formulate an eco-friendly single reagent to replace diesel-frother system without hindering the flotation process performance. NML-Madras Centre in collaboration with M/s Somu Organo Chem Pvt Ltd, has been working on the formulation and evaluation of flotation reagents. Laboratory flotation tests were carried out using series of single reagents on a coking coal sample from Jharia region in the eastern part of India with an ash content of 24.9%. The best among the single reagents, Sokem 590C, yielded a float of 56.57% at 13.97% ash in the bench scale laboratory test. Based on encouraging results of flotation tests and kinetics studies, plant trials were conducted at a coal preparation plant in eastern India. The results of plant trials using this single reagent, Sokem 590C, are highly encouraging and economical as compared to diesel-frother system and this single reagent is non-petroleum based and biodegradable.