Classification of Ultra Fine Particles from Fly Ash

Abstract

The annual generation of coal combustion residue in the country is 110 MT. The generation of coal combustion residue is expected to increase with ever increasing demand for power. Management of this solid waste has been a great concern to the nation. Most of the reports on utilization of coal combustion residue are limited to direct usage of the material or selective collection from ESP fields in the thermal power plants. In this connection several efforts are being made in the country to enhance its application as a replacement to cement, soil modifier, roads and embankments etc. Very little or no research attempts are made in understanding the appropriate compo-nents which results in beneficial properties and value added products. Fly ash in very fine size range exhibits spherical morphological characteristics and thus acts as good fillers in rubber and polymer compounds. However, recovery of this size material from the bulk is yet a challenge in the process industry as the material forms clusters at very fine sizes. The present study is an atte-mpt to beneficiate fly ash to obtain material with an average particle size around 5 microns. A cyclone separa-tor, which employs very high g* forces for separation of particles is employed for achieving the separation. At this high g* forces, the declustering of particles is observed. This technique has generated product with an average particle size (ds& between 4 to 8 microns. The results obtained at different test runs are discussed.